A very light (1000 grit) sanding is usually all the needs to be done. Cut the end and excess material from the jig. 75. Our Price: $3.50 . Duck Call Jigs Specs . Be the first to write a review » Follow. Width side to side: 2.0″. Thanks for your help,Chris, pintail 75. 5/8” bore, hardened to 60 Rockwell to ensure many toneboards can be made from it! Using your jig, lock your insert into the jig and cut the cork notch and radius. Double reeds are more natural for new callers to blow. One of the earliest duck call designs is the Reelfoot style call. Duck Call Tone Board Jig. We decided to put up some of the specs to help callmakers using our jig, troubleshoot any issues they may be having. We went through three prototype jigs to get the sound we were looking for before finally hitting the nail on the head. Duck Call Inserts 3 Pack Kwack Wacker Classic $ 17.75. Duck Call Jigs Specs . Either of these styles can be made out of wood, acrylic and even materials such as Corian and Micarta are used. We have a ton of Duck Call Kits, Goose Call Kits, Polycarb Insert Packs, Bags of Bands, and many other assortments. Our DUCK CALL PARTS Collection will give you a quick look at all of the various parts that are used to make Duck Calls. $6.75. This collection will feature reed kits, polycarb and custom CNC acyrlic inserts, duck call kits, acrylic "ready to shape" barrel blanks in all of the pearls, solid colors, and our exclusive line of exotic swirls, plus bags, boxes, bands, and so so much more! Specialty Duck Call - Single Reed Open Water. Pintail Waterfowl Jig. Single reeds are more versatile with what you can do with them but suggested for the seasoned caller. $64.22 $ 64. Duck Call Jig Plans . Specs and details on Pintail Waterfowl’s Duck Call jigs. Duck call Inserts Kwack Wacker Classic. Duck Call Inserts 3 Pack Kwack Wacker Smokin Hen Double Reed Timber $ 17.75. Duck Call Insert Jig Dimensions . About how long does the process take? We offer goose call blanks with 2 different size bores. Chris, please give us a call during the week and we can help you out with this. The tone board is the part of the insert that holds the reed, which is anchored in place by a wedge. February 28, 2013 @ Sourced from the best, highly figured, US grown wood; Our stabilization processes are superior in durability, quality and visual appeal Here's the insert: Get it mounted in the lathe: Rough Shape: Change to a chuck and continue the shaping: Got the shape down: Install the chuck and drill bit to drill the insert. Measure the circumference of the barrel at its thickest point on the outside of the barrel. There are three major styles of duck calls (Arkansas, Louisiana, and Reelfoot), each having their own unique construction methods for the tone, or sound board, and the effect it has on the reed material used. $4.99 shipping. Leave a Comment . Notch Depth: .40″. These taper down to 1/4″ of the course of 1.5″ (fig C), Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B), Our reed are cut at a 45 degree angle on the end (Fig D). I also cover drilling the insert in preparation for cutting on a jig. We have blanks for pen turning, grunt calls, and lots of other turning projects. We are so proud of our public jig, that ALL of our calls that we offer are made right from our public jigs! Here is how the insert screws onto the jig. 4:01 pm. Duck Call Tone Board Diagram . Duck Call Blanks. We designed this jig from scratch. More Buying Choices $55.07 (5 new offers) Haydel's Game calls Inc. DR-85 Mallard Duck Call for Hunting, Double Reed, Adjustable. Posts: 183 Threads: 19 Joined: Mar 2014 Location: Belle Chasse, LA The following 1 user Likes JScott's post: f350ca (02-29-2016) #1. Making a duck call jig. $6.75 $ 6. July 27, 2014 @ Tone Board Jig For Sale Duck Call Jig Plans Duck Call Making Supplies Pintail Waterfowl Jig. Gaston makes Arkansas-style calls, the standard design for modern duck calls. http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/. This is usually done from the end of the toneboard in the undrilled area (Fig B) and roughly 1/4″  under the reed. My bandsaw jig is basically a sled with a movable piece of angled aluminum that holds the insert. Subtract 1/16th inch from the circumference. In this video I cover the basics of turning a duck call insert on a lathe. $4.99 shipping. The reed produces the sound, the wedge holds the reed to the tone board and the tone board provides an airway for the passage of air over the reed and out of the call. 4.5 out of 5 stars 49. Our Price: $2.75 . This web site uses cookies to improve your experience. The WOOD BARREL BLANKS Collection has our exclusive "Ready To Shape" 2.7" Barrel Blanks, and you'll also find 3" & 6" turning blanks, 11.75" DymondWood rods, and many other premium Wood duck and goose call blanks.. We have a big selection of AUTHENTIC DYMOND WOOD barrels, and an impressive assortment of Exotic Burls, Hybrid Barrels, and Premium Dyed & Stabilized Exotic Wood barrels and … pintail Once the glue is dry on your barrel, you can place the barrel back onto the lathe using your mandrel, this time reversed, with the band end facing out. Duck Call Jigs . Echo Diamondwood Timber Double Reed Poly Insert Duck Call. The Waterfowl Company 803.757.8064 thewaterfowlco@yahoo.com 22. February 22, 2013 @ 02-29-2016, 04:04 PM . The colors include Green, Black, Bourbon, Clear, Red, and Smoke. If you make a similar jig, just make sure it screws into the insert less than 1.5" so you don't hit it with your saw. Legendary Proven Meat Call. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! We can also custom cast solid rod with or without 5/8″ or 3/4″ hole, in numerous diameters. By viewing our content, you are accepting the use of cookies. Currently only 5/8" (.625") diameter tenons for Arkansas style Duck Call sound boards can be machined. One Piece Arkansas Style Duck Call Insert (black) 2 Piece Poly Arkansas Style Duck Call Insert Big Bell Clear Duck Call Insert Our Price: $5.00 . These taper down to 1/4″ of the course of 1.5″ (fig C) These taper down to 1/4″ of the course of 1.5″ (fig C) Drill depth stops exactly 1/2″ before the end of the toneboard (Fig B) Step 2 Stencil the circumference of the barrel, minus 1/16th inch, onto the center of a 6x6x2-inch block of wood. Call Making, Duck Call Jigs, Pintail Waterfowl News, Ryan Dodgen Duck Call Inserts Single Reeds, 1-3/4 Reed, Double Reed, and The Open Water E Caller. Bottom edge measures 2.25′ … Ducks USA has just about any of the parts you might need for building duck or goose calls. I have a 1/4" lag screw in the aluminum (thus the 1/4" hole drilled in the insert). $4.99 shipping. Exhaust port (Fig A) . Ryan Van Leuven Duck Call Jigs. Toneboard Channel Diameter: .625″. Duck call Inserts Kwack Wacker Smokin Hen Timber Call. For those who are hand crafting their own calls, the best way to stand out from the crowd is to utilize our American-made Stabilized Wood Duck Call blanks. Specialty Duck Call - Single Reed Open Water. The barrel forms the structure of the call and holds the other pieces. Duck Call Inserts 3 Pack Kwack Wacker Cash Money Single Reed $ 17.75. Mount the insert into a duck call jig. Louisiana Style Duck Call Jig. If you have any additional questions or would like a custom order, please contact us. $6.75 $ 6. Duck Call Tone Board Dimensions. $6.75 . Duck Call Bands will make a lovely addition to any duck call barrel. $4.99 shipping. ! Duck Call Inserts. Our Price: $8.00 . This speeds up call making and requires less tools to make calls. Posted: April 26, 2017. You can now trim off any excess to be smooth with the width of the band. 5.0 out of 5 stars 3. Share your knowledge of this product. $85.00 Track Orders Favorites Shopping Bag Sign In Welcome to River Mallard Custom Calls! $6.75 $ 6. $4.99 shipping. Our calls use a large exhaust port of 1/2″. How to make a custom duck call jig. Another trick, is to run your thumb, under the reed to “flex” it up just a hair to help get enough air under the reed. The call consists of 4 pieces. These calls have five main parts: a barrel, insert, tone board, reed, and wedge. Like Grassy Creek Calls on Facebook. After talking to numerous customers who are currently using our jig, most of them say very little sanding is needed just on the down slope or the radius to get this call to sound great. The Poly Timber Duck Call Inserts come in single and double reeds. Our duck calls are handmade in the USA. We didn’t just crank our a jig and call it a public jig. Thank you for visiting. Duck Call Making Supplies . Duck call Inserts Kwack Wacker Cash Money Single Reed. 4 watching. Length front to back: 2.25″. Notch height: .18″. One of the items that helps is a metal jig that is used to shape the barrel of a duck call accurately and quickly. Louisiana Style Duck Call Jig 9:27 am, Hi All,I purchased one of your jigs and have made some acrylic tone boards for my calls,I like the sound,but ,I am having problems with the call sticking.I have looked at your directions and made sure I have the exhaust port taper correct and filed or sanded at the recommended spots on the tone board.Do you have any suggestions?Also do you have a top piece for the jig to make the cork notch thinner? The Brass Bands are 1/2″ wide, 1 1/4″ O. D., 1.182 I.D. Essentially we created a custom jig, then released it as our public jig! Browse our store to find your duck, goose and crow call … 5.0 out of 5 stars 3. $4.99 shipping. $6.75. What makes Pintail Waterfowl’s Public duck call jig unique from other public jigs on the market? 75. Duck Call Inserts 3 Pack Kwack Wacker E Caller Single Reed Open Water Loud $ 17.75. The insert fits tightly into the barrel. The sharp cut at the end of the toneboard can also be rounded over a bit. Duck Call Bands, Mandrels, Pins, and More *NOTE*: Field Staff Discount coupon codes will not be accepted on any call parts. While we have very few issues with out jig, 99% of the issues are with the call locking up. We offer pot call or slate call blanks. Our public duck call jig (toneboard jig) has a real ducky sound. Duck Call Jigs, Specs and details on Pintail Waterfowl’s Duck Call jigs. Tags: acrylic, center finder, center punch, collet chuck, cork, drill stop collar, duck call, duck call jig, insert, lanyard, parting tool, polish, reed, sanding pads, wet sand. Duck Call Tone Board Jig. Most say the sound is very “ducky”. Louisiana Style Duck Call Jig $15.87. Small Bell Clear Duck Call Insert Our Price: $8.00 . Our calls use a large exhaust port of 1/2″. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Green. Tone Board Jig For Sale . July 27, 2014 @ & .035 wall thickness. Click for larger image. Our duck call insert blanks already have a 5/8″ tenon. Kwack Wacker Smokin Hen Double Reed Duck Call Insert Bourbon. 4:35 pm. Ryan Van Leuven 9:58 pm, All that info can be found here: http://www.pintailwaterfowl.com/shop/duck-call-jigs/pintail-waterfowl-custom-toneboard-jig/, Christopher Jabs If you have purchased one of our jigs and are having any problems getting a toneboard tuned to sound great, feel free to contact us. A friend of mine at work makes duck and turkey calls in his spare time at home. A rough estimate on price? Ready for sanding, polishing and installing reed and cork. .623-.624" diameter tenons are best suited for our fixturing. Kwack Wacker E Caller Open Water Single Reed Duck Call Insert Blue. If you have tried at making your own custom call jig out of wood or plastic or whatever and it didn’t work out as planned and you are ready to get a custom jig made, we offer various ways to go about this. 9 sold. We wanted a jig that that would produce a toneboard that needed very little tuning, had a good, “ducky” sound right out of the jig. Duck Call Insert Jig Dimensions Duck Call Jigs Specs Duck Call Tone Board Jig. Browse our store to find your duck, goose and crow call needs. Was wondering if ya’ll could make a custom jig for me? If you want a different color, style of band, a single reed instead of a double reed, it's easy to make it happen. $3.87 shipping. The barrel is the hollow body of the call into which the caller blows. Making Duck Call Inserts . Reviews & How-To's #1 (Part 1 of 2: Duck Call Insert - How To Turn and Drill) Brett shows you how BBO turns and drills acrylic duck call insert. JScott Sophmore. These issues usually pertain to having too small of an exhaust port or minor sanding. Just send us a request and if we can make it happen we certainly will!! 5.0 out of 5 stars 2. Duck Call Jigs For Sale . Specialty Duck Call - Single Reed Open Water. Lastly, if the dimensions you use are exactly to the specs provided in the picture, and you are still locking up, a little sanding is needed (Fig E). Drilling a cast acrylic duck call insert, using a ONEWAY 4 jaw chuck, 1/4 drill bit and ATF for coolent May be as small as .620" but chatter may be increased or accuracy may be reduced do to loose fit in the fixture. This makes a great all around jig for veteran call makers who want to crank out great sounding calls without spending the time and for new call makers who don’t have the tuning experience. Duck Call Insert Polycarb Magic Hen CLEAR 3-Pack Pro Tuned O-Ring Double Reed . We work closely with a couple veteran call makers who use our jig regularly and provide lots of advice and feedback to us as far as drilling depth and exhaust shape and we are more than willing to offer this advice to our customers. Toneboard radius: Top Secret! Click here to cancel reply. FREE Shipping. To having too small of an exhaust port or minor sanding mine at work makes and... Order, please contact us having too small of an exhaust port or sanding. Insert Bourbon have any additional questions or would like a custom jig, 99 % of the Call holds. Chatter may be increased or accuracy may be increased or accuracy may be increased accuracy... Ryan Van Leuven duck Call the band light ( 1000 grit ) is! Using your jig, 99 % of the toneboard can also be rounded over a bit the Reelfoot Call... The head for modern duck calls thickest point on the head very few with... Is very “ ducky ” the Waterfowl Company 803.757.8064 thewaterfowlco @ yahoo.com Pintail Waterfowl s. 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